Project Quick Summary
| Parameter | Details |
| Client Name | Bonfiglioli South Africa |
| Industry | Industrial Gearbox & Drive Systems Manufacturing |
| Location | Linbro Park, South Africa |
| Project Type | Custom Spray Booth & Conveyor Integration |
| Completion Year | 2021 |
| Model Supplied | ARIA ESPERTO C-6000 (Negative Pressure Semi Down Draft) |
| Scope | Design, Supply, Installation & Commissioning |
Project Overview
For Bonfiglioli South Africa, a globally recognized manufacturer of industrial gearboxes and drive systems, we engineered and installed a custom ARIA ESPERTO C-6000 negative pressure spray booth integrated with a heavy-duty overhead conveyor system.
The project was designed specifically for coating large industrial gearbox components, requiring uniform finish quality, controlled airflow, high illumination levels, and structured material handling inside the booth.
This installation demonstrates our capability to integrate surface finishing technology with engineered conveyor systems, creating a streamlined in-house coating solution for industrial manufacturing environments.
Scope of Work
- ARIA ESPERTO Custom Spray Booth (Semi Down Draft, Negative Pressure)
- Integrated I-Beam Heavy Duty Conveyor System (5 Ton Capacity)
- Medium Duty Conveyor Series 1500
- Ducting & Exhaust System Installation
- Filtration & Airflow Engineering
- Mechanical & Electrical COC Certification
Technical Specifications
ARIA ESPERTO C-6000 Spray Booth
- Internal Dimensions: 6000 × 3000 × 3400 mm
- External Dimensions: 6100 × 5500 × 3800 mm
- 50 mm Rockwool Insulated Chromadek Panels
- 22,000 m³/hr Turbo Exhaust Fan (7.5 kW)
- Negative Pressure Interlock System
- ≥1500 Lux Illumination (LED Fume-Proof Lighting)
- Multi-stage Filtration:
- 600G Clean Air Filters
- Andrea Filters
- Carbon Filters
Conveyor System Integration
ARIA I-Beam Heavy Duty Conveyor (Series 5)
- Total Capacity: 5 Tons
- IPE 250 Conveyor Beam
- IPE 160 Vertical Supports
- 4 × 2.5 Ton Capacity Trolleys
- Cantilever Support Structure with M22 Anchor Bolts
ARIA C Medium Duty Conveyor (Series 1500)
- 35 m Length
- 80 × 80 × 5 mm Square Tubing Vertical Supports
- 18 Vertical Support Frames
- 500 kg Trolley Units with Load Bars
Engineering Highlights
- Negative pressure cabin ensuring controlled overspray containment
- 1500+ Lux lighting for precision coating applications
- SABS approved fire dampers
- Manual relay control panel with Schneider components
- Heavy-duty cantilever conveyor supports integrated into booth structure
- Mechanical & Electrical COC with airflow & illumination testing
Project Outcome
- Improved in-house coating efficiency
- Enhanced surface finish consistency
- Safe and structured handling of heavy components
- Reduced manual handling risk
- Integrated finishing line ready for scalable production
This project reflects our expertise in delivering custom-engineered finishing systems integrated with heavy-duty material handling solutions for industrial manufacturing environments.