90,000 m³/hr Dust Extraction & Recovery Plant (Export Project – Liberia)

Location: Pune, India 

Project Details:

Project Quick Summary 

Parameter  Details 
Client Name  Fouta Cement Corporation 
End User  Ethalion 
Location  Monrovia, Liberia 
Project Type  Cement Industry Dust Extraction & Recovery Plant 
Manufacturing Location  Pune, India 
Completion Year  2025 
Scope  Design, Manufacture & CIF Export to Port of Monrovia 
Contract Value  USD 111,563.89 (CIF) 

Project Overview 

For Fouta Cement Corporation, Monrovia, Liberia, we engineered and manufactured a high-capacity Dust Extraction & Recovery Plant at our facility in Pune, India, and successfully exported the system under CIF terms to the Port of Monrovia  

The project involved complete mechanical and electrical engineering design, modular fabrication, international export packing, and commissioning support. The plant was specifically designed for cement processing applications requiring high-volume dust capture, recovery, and controlled material handling. 

This project demonstrates our capability to execute large-scale international export projects, delivering Indian-manufactured industrial plants to global markets with full compliance, documentation, and engineering support. 

System Capacity & Core Design 

Airflow & Filtration Capacity 

  • Cartridge Dust Collector: 90,000 m³/hr 
  • 2 × Cyclone Separators (45,000 m³/hr each) 
  • Centrifugal Fan: 90,000 m³/hr @ 3000 Pascals 
  • 55 kW High-Efficiency Motor 
  • Reverse Pulse Cleaning System 
  • 52 Cartridge Filters (Ø326 mm × 2400 mm Length) 
  • Differential Pressure Monitoring for Filter Maintenance 

International Execution Strategy 

This project was executed as a Design & Manufacture in India – Export to Africa model, including: 

  • Complete Engineering Design (Mechanical + Electrical)  
  • Modular Fabrication for Containerized Shipping 
  • CIF Logistics from Indian Port to Monrovia  
  • Detailed Installation Drawings 
  • Engineer Included for Commissioning Support  

Project Outcome 

  • High-efficiency dust capture in cement production environment 
  • Reduced airborne particulate emissions 
  • Recovered process dust for reuse 
  • Modular system optimized for export logistics 
  • Successful international project delivery from India to Liberia 

Strategic Significance 

This project highlights our ability to: 

  • Manufacture large-scale industrial plants in India 
  • Execute international export contracts (CIF delivery) 
  • Deliver heavy-duty cement industry dust extraction systems 
  • Provide turnkey engineering support beyond borders 

This project reinforces our position as a global engineering partner capable of designing, manufacturing, and exporting high-capacity industrial dust extraction and recovery plants worldwide.