Mazda Limited – ARIA ESPERTO Retractable Spray Booth

Location: Naroda G.I.D.C., Ahmedabad, Gujarat 

Project Details:

Project Quick Summary 

Parameter  Details 
Client Name  Mazda Limited 
Location  Naroda G.I.D.C., Ahmedabad, Gujarat 
Project Type  Industrial Finishing Project 
Completion Year  2024 
Equipment Supplied  ARIA ESPERTO RETRACT – 11000 
Scope  Turnkey Design, Manufacture, Delivery, Installation & Commissioning 

 

Project Overview 

For Mazda Limited, we engineered and delivered a fully customized ARIA ESPERTO RETRACT – 11000 Retractable Paint Spray Booth, designed specifically for large industrial finishing applications  

This project involved complete turnkey execution including engineering design, safety file preparation, manufacturing, delivery, installation, commissioning, COC certification, and operator training. 

The retractable spray booth system was designed to provide flexibility in workspace utilization, allowing the client to expand or retract the enclosure based on production requirements. The structure was engineered for high airflow efficiency, superior illumination, negative pressure containment, and long-term industrial durability. 

Technical Specifications 

Booth Dimensions 

  • Internal Size: 11000 × 6000 × 6000 mm (L × W × H)  
  • Cross Draft Single Fan – Negative Pressure Configuration  
  • Motorized Retraction System with High-Torque Synchronized Motors  
  • Floor Recessed Tracks – 10,000 mm Length  

Ventilation & Airflow 

  • Air Volume: 73,000 m³/hr @ 850 Pa  
  • Air Velocity: 0.5 m/s  
  • 2 × 11 kW Belt Drive Turbo Centrifugal Fans (Siemens Motors)  
  • Inverter Controlled (VSD) Operation  
  • Exhaust Duct Discharge 1000 mm Above Roof Level with Rain Protection Canopy 

Construction & Build Quality 

  • 50 × 50 × 2 mm Square Tubing Structural Frame 
  • Heavy Duty Powder-Coated Linkage System  
  • 500 GSM Flame Retardant PVC High-Tenacity Polyester Wrapping  
  • 60 mm Rockwool Insulated 4-Leaf Main Doors  
  • Extraction Filter Box: 6200 × 2400 mm 

Filtration & Illumination 

  • Multi-stage Filtration (Clean Air Intake 600G, Fiberglass, Andrea, Carbon Filters)  
  • 99.8% Filtration Efficiency  
  • 1200 Lux Fume-Proof LED Lighting (Ceiling + Sidewall) 

Control & Safety 

  • Manual Relay Control Panel (Schneider / Eaton / Siemens Switchgear)  
  • Pressure Gauge & Pressure Interlock  
  • Thermostat Fire Interlock  
  • Emergency Stop System  
  • Mechanical & Electrical COC Certification  

Engineering Highlights 

  • Fully Motorized Retractable Spray Booth System 
  • Large 11m × 6m × 6m Industrial Finishing Volume 
  • High Capacity 73,000 m³/hr Extraction 
  • Negative Pressure Overspray Containment 
  • Modular & Expandable Workspace Design 
  • Delivered, Installed & Commissioned Turnkey Solution 

Project Outcome 

  • Flexible industrial finishing solution 
  • Optimized workspace utilization 
  • High-quality overspray containment 
  • Enhanced worker safety 
  • Reliable large-scale paint application capability 

This project demonstrates our capability to deliver large-format, motorized retractable spray booth systems engineered for industrial finishing environments, combining flexibility, airflow performance, structural durability, and turnkey execution.