Project Quick Summary
| Parameter | Details |
| Client Name | Windsor Metals |
| Industry | Metal Processing & Fabrication |
| Location | 3 Industrial Drive, Nigel, South Africa |
| Project Type | Dust & Air Filtration Project |
| Completion Year | 2026 |
| Equipment Supplied | Stainless Steel Baghouse Dust Collector with Custom Ducting |
| Scope | Design, Manufacturing, Delivery, Installation & Commissioning |
Project Overview
For Windsor Metals, we engineered and installed a high-capacity Baghouse Dust Collector system designed for heavy-duty industrial dust extraction in a metal processing environment.
The project included full engineering design, site establishment, fabrication of a stainless-steel dust collector unit, custom SS304 ducting network, vertical supports, reducers, bends, and complete on-site installation.
The system was designed to efficiently capture and filter airborne metal particulates, ensuring improved air quality, environmental compliance, and safer working conditions within the facility.
Scope of Work
Engineering & Preliminaries
- Site establishment & scaffolding
- Engineering design & safety file
- Mechanical & Electrical COC Certification
- Fire registration & site training
Baghouse Dust Collector System
- Dimensions: 4800 × 3300 × 6600 mm
- Stainless Steel 304 Construction (4.5 mm)
- Reverse Pulse Cleaning System
- Rotary Valve Discharge Mechanism
- PTFE Bag Filters (127 × 3600 mm) – 260°C Withstanding
- Airflow Capacity: 32,000 m³/hr
- Designed for integration with client-supplied fan
Custom SS304 Ducting Network
- Multiple diameter SS304 ducting lines (D800, D600, D200, D150, D100)
- 90° bends & reducers for optimized airflow routing
- Square-to-round transitions
- Heavy-duty vertical supports & lockable brackets
Engineering Highlights
- 32,000 m³/hr High-Capacity Industrial Filtration
- High-Temperature PTFE Filter Bags (260°C Rated)
- Reverse Pulse Automatic Cleaning System
- Corrosion-Resistant SS304 Construction
- Modular Ducting Layout for Efficient Extraction
- Complete Delivered, Installed & Commissioned Solution
Project Outcome
- Significant improvement in plant air quality
- Reduced airborne particulate contamination
- Enhanced worker safety & environmental compliance
- Reliable high-performance dust extraction system
- Long-term industrial durability
This project reinforces our expertise in delivering large-scale industrial dust extraction and air filtration systems engineered for heavy metal processing environments, ensuring performance, compliance, and long-term reliability.