Baghouse Dust Collectors

Baghouse dust collectors, also known as fabric filter dust collectors or bag filters, are industrial air pollution control devices designed to remove particulate matter from the air.
These systems are widely used in various industries to improve air quality by capturing and collecting dust and other airborne particles.
Baghouses are used in industrial environments to trap continents before the process air or fumes can be discharged in the environment.
Environmental emission standards dictate allowable discharge of contaminants in the atmosphere hence the filters are selected according to the local allowable limits.
Overall, baghouse dust collectors play a vital role in maintaining air quality in industrial settings by capturing and containing potentially harmful dust particles, thereby contributing to environmental sustainability and worker health and safety.
Key components

Filter Bags:
The primary filtering elements are fabric filter bags made of various materials like woven or felted fabric. These bags capture and retain dust particles as air passes through them.
Filter Cages:
Filter bags are supported by a framework of cages to prevent collapse and maintain the shape of the bags during operation. The cages are typically made of metal.
Pulse Jet Cleaning System:
Baghouse dust collectors often use a pulse jet cleaning system to remove accumulated dust from the filter bags. Compressed air is periodically released through nozzles or jets, creating shock waves that dislodge the collected dust.
Dust Collection Hopper:
The collected dust falls into a dust collection hopper located at the bottom of the collector. The hopper is designed to facilitate the removal of dust for disposal or further processing.
Inlet Duct:
The inlet duct directs contaminated air into the collector, where the particulate matter is filtered out by the fabric filter bags.
Clean Air Outlet:
After passing through the filter bags, the cleaned air exits through a clean air outlet, ensuring that only filtered air is released into the environment.
Dust Disposal System:
Baghouse systems may have various methods for disposing of the collected dust, such as manual or automatic discharge into bins or conveying systems.
Control Panel:
Baghouse dust collectors are equipped with a control panel that manages the operation of the cleaning system, ensuring efficient and timely cleaning cycles.
Access Doors:
Access doors are provided for inspection, maintenance, and replacement of filter bags. These doors are strategically located to allow easy access to internal components.
Working Principle

Filtration Process:
Contaminated air enters the baghouse dust collector through the inlet duct and passes through the filter bags.
Dust Collection:
As the air flows through the filter bags, dust particles are captured and retained on the surface of the bags, while cleaned air passes through.
Pulse Jet Cleaning:
To prevent excessive accumulation of dust on the filter bags, the pulse jet cleaning system releases short bursts of compressed air. The sudden release dislodges the collected dust, allowing it to fall into the dust collection hopper.
Continuous Operation:
Baghouse dust collectors operate continuously, providing a continuous cycle of filtration, cleaning, and dust disposal.
Applications

Industrial Processes:
Foundries, metalworking, woodworking, chemical processing, pharmaceuticals, and various manufacturing processes generate airborne particulate matter that can be effectively captured by baghouse dust collectors.
Environmental Control:
Baghouse collectors are used in applications where compliance with environmental regulations and air quality standards is essential.
Product Recovery:
Some industries use baghouse collectors to recover valuable materials from dust, such as in the recovery of metal powders in metalworking processes.
Power Plants:
Baghouse dust collectors are commonly used in power plants to control emissions from combustion processes and to capture fly ash.
Food Processing:
In the food industry, baghouse collectors can be employed to control dust generated during processing and packaging.
Benefits:
High Efficiency:
Baghouse collectors offer high collection efficiency, effectively capturing a wide range of particle sizes.
Versatility:
Suitable for various industries and applications, handling diverse types of dust and particulate matter.
Low Maintenance:
Properly designed and maintained baghouse systems can have relatively low maintenance requirements.
Compliance:
Helps industries comply with environmental regulations by reducing emissions and improving air quality.
Energy Efficiency:
Advanced designs and controls contribute to energy-efficient operation.
Baghouse dust collectors are integral to maintaining a clean and safe working environment in industrial processes while mitigating the impact of airborne pollutants on the surrounding air quality. Proper design, operation, and maintenance are crucial for the effectiveness and longevity of baghouse dust collector systems.
Benefits

High Efficiency:
Baghouse collectors offer high collection efficiency, effectively capturing a wide range of particle sizes.
Versatility:
Suitable for various industries and applications, handling diverse types of dust and particulate matter.
Low Maintenance:
Properly designed and maintained baghouse systems can have relatively low maintenance requirements.
Compliance:
Helps industries comply with environmental regulations by reducing emissions and improving air quality.
Energy Efficiency:
Advanced designs and controls contribute to energy-efficient operation.
Baghouse dust collectors are integral to maintaining a clean and safe working environment in industrial processes while mitigating the impact of airborne pollutants on the surrounding air quality. Proper design, operation, and maintenance are crucial for the effectiveness and longevity of baghouse dust collector systems.
Site Installation
ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.
Our Site technicians and engineers travel from South Africa or India depending on the location of installations.
We strive to complete site installations in minimum possible time frame.
In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the Baghouse dust collectors.
ARIA also offers detailed installation drawings and videos of tricks to install Baghouse dust collectors for clients to independently install and commission the Baghouse dust collectors.
The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.
Commissioning
ARIA Baghouse dust collectors come with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Baghouse dust collectors.
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Baghouse dust collectors come with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
Warranty
All ARIA Manufactured Baghouse dust collectors come with a 5-year warranty on construction and materials used.
Third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
Electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA Baghouse dust collectors is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the Baghouse dust collectors due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.

IASF Technologies India Pvt. Ltd.
ADDRESS: Gat 87/5, Malwadi, Talegaon Chakan Road, Talegaon Dhabade, Maval, Pune, Maharashtra, India 410506
PHONE: +91 8484 92 93 63
ALTERNATE: +91 82630 94819
EMAIL: INFO at ARIAIASF.COM