Cartridge Type Dust Collectors
Cartridge Type dust collectors, also known as cartridge filters or cartridge dust collectors, are industrial air filtration systems designed to capture and remove airborne dust and particulate matter from various processes. These collectors use cylindrical filter cartridges as the primary filtering elements. Cartridge dust collectors are commonly used in a wide range of industries to improve air quality and comply with environmental regulations.
Overall, cartridge type dust collectors are versatile and efficient solutions for controlling dust emissions in industrial environments, contributing to cleaner air quality and safer working conditions for employees. Their effectiveness and compact size make them a popular choice across various industries seeking to minimize their environmental footprint.
Key Components Of Cartridge Dust Collector
Filter Cartridges:
Cartridge dust collectors use cylindrical filter cartridges made of various materials such as woven or felted fabric, cellulose, or synthetic fibers. These cartridges provide a large filtration surface area for efficient particle capture.
Pulse Jet Cleaning System:
The cleaning system typically involves a pulse jet mechanism, where compressed air is released in short bursts to create shock waves, dislodging and removing the accumulated dust from the filter cartridges.
Dust Collection Hopper:
The collected dust falls into a dust collection hopper at the bottom of the collector. The hopper is designed for easy removal of the accumulated dust for disposal or further processing.
Inlet Duct:
The contaminated air enters the dust collector through an inlet duct, and the particulate matter is captured by the filter cartridges.
Clean Air Outlet:
After passing through the filter cartridges, the cleaned air exits through a clean air outlet, ensuring that only filtered air is released into the environment.
Control Panel:
Cartridge dust collectors are equipped with a control panel that manages the operation of the pulse jet cleaning system, ensuring efficient and timely cleaning cycles.
Access Doors:
Access doors are provided for inspection, maintenance, and replacement of filter cartridges. These doors are strategically located to allow easy access to internal components.
Working Principle Of Cartridge Dust Collector
Filtration Process:
Contaminated air is drawn into the cartridge dust collector through the inlet duct.
Particle Capture:
The airborne particulate matter is captured on the outer surfaces of the cylindrical filter cartridges as the air passes through.
Reverse Pulse Jet Cleaning:
Periodically, the pulse jet cleaning system releases short bursts of compressed air, creating shock waves that dislodge and remove the accumulated dust from the filter cartridges.
Dust Collection:
The dislodged dust falls into the dust collection hopper, where it is collected for disposal.
Clean Air Release:
The cleaned air exits through the clean air outlet, providing a continuous cycle of filtration and cleaning.
Applications Of Cartridge Dust Collector
Metalworking and Welding:
Cartridge dust collectors are used in metalworking processes and welding applications to capture metal dust, fumes, and other particulate matter.
Woodworking:
Wood dust generated during woodworking processes, such as sanding and cutting, can be efficiently captured by cartridge dust collectors.
Pharmaceuticals:
In pharmaceutical manufacturing, these collectors help control airborne particulates generated during various processing steps.
Chemical Processing:
Cartridge dust collectors are employed in chemical processing industries to capture and control dust generated during production processes.
Food and Beverage:
Dust collectors play a role in maintaining air quality in food processing plants where dust and particulates may be generated during production.
Mining and Minerals:
Cartridge dust collectors are used to control dust emissions in mining and minerals processing facilities.
Benefits Of Cartridge Dust Collector
Efficient Filtration:
Cartridge dust collectors offer efficient filtration with a large surface area for capturing particulate matter.
Compact Design:
They typically have a more compact design compared to other dust collection systems, making them suitable for installations with limited space.
Ease of Maintenance:
Cartridge filters are easily accessible, allowing for straightforward maintenance and replacement.
Pulse Jet Cleaning Efficiency:
The pulse jet cleaning system ensures effective removal of accumulated dust from filter cartridges, maintaining optimal performance.
Flexibility:
Cartridge dust collectors are versatile and can be adapted to various industrial processes and applications.
Cartridge dust collectors are widely used in industries where the capture and control of airborne particulate matter are essential for worker safety, equipment protection, and environmental compliance. Regular maintenance, proper filter selection, and adherence to safety guidelines contribute to the effective and efficient operation of cartridge dust collectors.
Site Installations Of Cartridge Dust Collector
ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.
Our Site technicians and engineers travel from South Africa or India depending on the location of installations.
All our technicians and engineers are highly skilled and experienced in undertaking Cartridge Dust Collector’ installation in as little as 4 days depending on the size of the Cartridge Dust Collector.
In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the Cartridge Dust Collector.
ARIA also offers detailed installation drawings and videos of tricks to install Cartridge Dust Collector for clients to independently install and commission the Cartridge Dust Collector.
The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.
Commissioning Of Cartridge Dust Collector
ARIA Cartridge Dust Collector comes with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Cartridge Dust Collector.
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Cartridge Dust Collector comes with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
Warranty Of Cartridge Dust Collector
All ARIA Manufactured Cartridge Dust Collector come with a 5-year warranty on construction and
materials used.
All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA Cartridge Dust Collector is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the Cartridge Dust Collector due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.
IASF Technologies India Pvt. Ltd.
ADDRESS: Gat 87/5, Malwadi, Talegaon Chakan Road, Talegaon Dhabade, Maval, Pune, Maharashtra, India 410506
PHONE: +91 8484 92 93 63
ALTERNATE: +91 82630 94819
EMAIL: INFO at ARIAIASF.COM