Clean Rooms
Clean rooms are specialized environments designed to maintain extremely low levels of airborne particles, contaminants, and environmental pollutants. These controlled environments are crucial in industries where even minute particles can adversely affect processes, products, or research outcomes. Clean rooms find applications in various fields such as semiconductor manufacturing, pharmaceuticals, biotechnology, aerospace, and healthcare.
Technical Data
Particle Control:
Clean rooms are classified based on the maximum allowable number of airborne particles per cubic meter within a specified particle size range. The classification is typically denoted by an ISO class (e.g., ISO 5, ISO 7), with lower numbers indicating cleaner environments. Particle control is achieved through high-efficiency particulate air (HEPA) or ultra-low penetration air (ULPA) filters.
Airflow Control:
Clean rooms feature carefully controlled airflow patterns to minimize the movement of particles. This often involves a unidirectional or laminar airflow design to ensure that contaminants are continuously removed from critical areas.
Temperature and Humidity Control:
Clean rooms maintain precise control over temperature and humidity levels to meet the specific requirements of the processes or activities taking place within them. This control is essential for maintaining product quality and ensuring the reliability of manufacturing processes.
Pressure Differentials:
Controlled positive or negative air pressure differentials are established between clean room areas and adjacent spaces to prevent the infiltration of contaminants. This helps maintain the cleanliness of the controlled environment.
Personnel Control:
Entry and exit procedures are strictly regulated in clean rooms. Personnel typically undergo gowning procedures, including the use of specialized cleanroom garments, hoods, gloves, and footwear, to prevent the introduction of contaminants.
Material and Equipment:
All materials and equipment brought into a clean room must meet stringent cleanliness standards. This includes the use of cleanroom-compatible materials and equipment that do not shed particles or introduce contaminants.
Monitoring and Validation:
Clean rooms are regularly monitored for particle counts, temperature, humidity, and other critical parameters. Validation processes ensure that the clean room consistently meets the required cleanliness standards.
Cleanroom Design:
Clean room design involves careful consideration of architectural features, materials, and finishes to minimize particle generation and facilitate cleaning. Smooth, non-porous surfaces and a well-sealed environment help maintain cleanliness.
Cleanroom Classifications:
Clean rooms are classified based on industry standards such as ISO 14644-1 for particles and ISO 14644-2 for cleanliness classes. The classification dictates the allowable particle count for a given clean room class.
Clean rooms play a vital role in industries where precision, reliability, and contamination control are paramount. They are integral to the manufacturing of semiconductors, pharmaceuticals, medical devices, and other high-tech products. The design, construction, and operation of clean rooms require meticulous planning and adherence to strict standards to ensure their effectiveness in maintaining a controlled environment.
Site Installations
ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.
Our Site technicians and engineers travel from South Africa or India depending on the location of installations.
All our technicians and engineers are highly skilled and experienced in undertaking Clean Rooms installation in as little as 4 days depending on the size of the Clean Rooms.
In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the Clean Rooms.
ARIA also offers detailed installation drawings and videos of tricks to install Clean Rooms for clients to independently install and commission the Clean Rooms.
The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.
Commissioning & Handover
ARIA Clean Rooms come with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Clean Rooms.
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Clean Rooms come with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
Warranty
All ARIA Manufactured Clean Rooms come with a 5-year warranty on construction and materials used.
All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA Clean Rooms is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the Clean Rooms due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.
Site Installations
ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.
Our Site technicians and engineers travel from South Africa or India depending on the location of installations.
All our technicians and engineers are highly skilled and experienced in undertaking Clean Rooms installation in as little as 4 days depending on the size of the Clean Rooms.
In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the Clean Rooms.
ARIA also offers detailed installation drawings and videos of tricks to install Clean Rooms for clients to independently install and commission the Clean Rooms.
The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.
Commssioning & Handover
ARIA Clean Rooms come with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Clean Rooms.
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Clean Rooms come with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
Warranty
All ARIA Manufactured Clean Rooms come with a 5-year warranty on construction and materials used.
All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA Clean Rooms is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the Clean Rooms due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.
IASF Technologies India Pvt. Ltd.
ADDRESS: Gat 87/5, Malwadi, Talegaon Chakan Road, Talegaon Dhabade, Maval, Pune, Maharashtra, India 410506
PHONE: +91 8484 92 93 63
ALTERNATE: +91 82630 94819
EMAIL: INFO at ARIAIASF.COM