Powder Coating Plants
Powder coating Plants enable a process of coating metals, plastic or wood with a powder which is sprayed by a gun which bonds to the parts due to opposite charged particles this bond is further increased by curing process which allows the powder to melt and form a uniform coat as per the thickness required by the client.
Powder coating booths are designed to accommodate complete parts to be coated inside an enclosed cabin with openings for spraying the powder with the aid of automated reciprocator guns or manual operator held powder guns.
The Powder booths are also designed for parts to be suspended from a manual or automated conveyor system as the parts once coated cannot be handled until complete curing process is finished. ARIA Powder Booths have been designed to adhere to all the regulatory requirements set by ATEX, EU, ISO and local by-laws of emergency services.
ARIA powder coating booths are designed for maximum efficiency by accommodating reverse pulse cartridge filters to trap and re use overspray powder and or cyclone separators with dust collectors for the same purpose.
Types Of ARIA Powder Coating Plants
Powder coating booths are constructed based on application and the dimensions of parts that need to be powder coated.
Manual Powder Coating Booth
ARIA powder booths are designed to suit the unique requirements of our clients; the manual type of powder booth is mostly used for low production rate requirements where a paint technician sprays powder on the parts with an electro-static powder gun.
Depending on the size of the powder booth the technician can stand inside the booth or can stand outside the booth and spray through an opening specially designed for spraying purposes.
The excess powder dust is extracted with a dust collection system using a cyclone separator and dust collector or by adding cartridge type filter media with reverse pulse mechanism. Manual booths are used for medium to low production rate required as this process entails batch type process.
Applications for ARIA manual powder coating booths:
Industries needing high durability finishes and scratch proof coating on their products are majorly powder coated. Powder coating usually is used in industrial products where in the desired finish is matt and not gloss.
Industries where in manual powder coating booths are used:
Parts which have heavy contact of end users and high wear on the paint finish such as ironmongery, automotive accessories, consumer electronics. Like washing machines, refrigerators etc.
Automated Powder Coating Booths
ARIA Automated powder booths are designed for completely automated / conveyorized powder coating plants. These types of booths have automatic reciprocators on booths sides of the booth to spray powder automatically
As this process of spraying is automatic and the parts are continuously moving the length of this kind of powder booth is limited to 6000 to 8000 mm. Inspection windows on both sides is provided for quality touch ups in case of reciprocating guns miss any spot on the job part.
Automatic powder booths also have dust extraction like manual booths. However, due to high volume production a cyclone separator and dust collector is more efficient for this type of application.
ARIA automated powder booths are designed to accommodate variable speeds with which part conveyor can operate and are customizable to fit maximum brand reciprocators as per client budget and preference.
Applications for ARIA automated powder coating booths:
A very high production rate requirement does not allow for a batch type process and needs continuously operating conveyorized lines consumer products which need high volume of production.
Industries where in manual powder coating booths are used:
Automotive accessories, Window frames, Blinds manufacturing, woodworking and furniture, electrical panel manufacturing, electronics and gadgets manufacturing, transformers manufacturing etc
Standard Sizes In ARIA Powder Coating Booths
Variations in Aria Powder Coating Booths
Powder coating booths can be classified based on their mechanical variations and construction design methods as below.
Aria Powder Coating booths are designed to fit all applications and depending upon the production rate required and budgets of the client can have variations as below:
Variations Based on Mechanical Equipment
ARIA Powder coating booths can have cartridge filters plus reverse pulse mechanism dust extraction or cyclone separator in line with cartridge filter dust collection depending on the products to be sprayed in a shift. Higher production calls for cyclones separator and dust collectors. Low production rates do not require an expensive dust collector system and only 4 to 6 cartridge filters are used based on air permeability of the filters to achieve adequate extraction and collection of powder dust.
In case multiple colour changes is required ARIA spray booths can be equipped with mechanical system known as quick colour change, this system allows for colour change within 30 mins with ease of extracting maximum powder of previous colour for reuse.
Variations Based on Construction
ARIA Powder booths can be designed to have paint technician inside the cabin or standing outside and spraying through a window.
Construction of powder booth can also have overhead I beam type manual crawl conveyors or automated monorail conveyors.
Key Features of ARIA Powder Coating Booths
ARIA Powder coating booths are ergonomically designed to balance efficiency and initial costs by offering three models as per client preference.
Centrifugal fans with belt drive are used to extract powder at appropriate velocity of 0.5 m/s as per EU and ATEX guidelines.
ARIA Powder coating booths are 100% ATEX, ISO and EU compliant for construction.
ARIA Powder coating booths are designed to have safety interlocks and to ensure explosion relief in case of a dust explosion.
All ARIA Powder coating booths come mandatory with Electrical and mechanical certificate of compliance.
All mechanical equipment and electrical components used are from reputed brands.
Models In ARIA Powder Coating Booths
ARIA Powder coating booths are offered in three models like all the equipment offered by ARIA namely INIZIO, ESPERTO and ULTIMO.
INIZIO Powder coating booths: These are entry level booths for startups and the best possible value for your money.
ESPERTO Powder coating booths: ESPERTO booths are professional products with life span of more than 15 years, the materials and brands used for construction are top of the line.
ULTIMO Powder Coating Booths: These are the best-in-class products with ability to have energy efficiency equipment like VSDs for all motors, Explosion proof lighting and HMI and PLC system to automate and enable remote monitoring and data acquisition.
Construction of ARIA Powder Coating Booths
ARIA Powder coating booths are constructed using 1.6 mm thick carbon steel.
The edges of all wall panels are double bent for extra strength.
All wall panels are modular in design for easy assembly and disassembly using nuts and bolts.
The construction of all equipment associated with powder booths is compliant to ATEX, CE and ISO Standards.
Mechanical Of ARIA Powder Coating Booths
High Efficiency centrifugal fans with turbo drive is used for extraction.
Cyclone separators and dust collectors are constructed with accurate airflow volume designs to ensure optimum efficiency.
Cyclones and dust collectors are constructed with 4 mm carbon steel material and flanged joints for modular design.
Compressed air manifolds are pressure tested before installing on the reverse pulse system.
All light fittings are constructed with explosion proof casings certified by CE approved labs.
Illumination Of ARIA Powder Coating Booths
The minimum illumination required in a powder coating booth is 1000 LUX.
All ARIA Powder coating booths are equipped with explosion proof light fittings which provide 1000 LUX minimum in the cabin.
The light fittings are strategically placed to ensure maximum visibility of the technician.
Filtration of ARIA Powder Coating Booths
ARIA powder coating booths are equipped with Cartridge type filters to ensure maximum trapping of extracted powder.
The cartridge type filters have a very high air permeability enabling few number of filters to be used to allow for the required airflow volume, this in turn reduces the initial outlay price for our booths.
Environmental, Safety & Interlocks of ARIA Powder Coating Booths
Explosion relief mechanisms are added in all isolated and enclosed areas.
Fan motor interlocks with light broken hood sensor.
Discharge of powder in atmosphere is limited to 0.8 % when the filters are within their lifespan.
Extraction of powder is accurate to ensure no operators or technicians in nearby vicinity inhale powder being carried in other parts of the workshop.
Energy Efficiency Of ARIA Powder Coating Booths
All ARIA powder coating booths have soft start or a VSD for motor control.
All the light fittings used are LED for maximum efficiency.
Optional motion detection sensors can be added to switch off the electrical components when not in use.
Optional Solar panels can be installed to enable the powder booth to be off grid.
All Fans are designed to give 89% efficiency to reduce electrical consumption.
Control System of ARIA Powder Coating Booths
Manual relay control with overload protection and contactors for all electrical equipment protection is offered on all ARIA model Powder coating booths.
Depending on client budget all electrical equipment used in our ESPERTO and ULTIMO powder coating booths is Siemens, ABB, EATON, Schneider or equivalent brands.
All Motors on ESPERTO and ULTIMO models of ARIA powder coating booths come with variable speed drives for fan motors.
ULTIMO models of Powder coating booths come equipped with HMI and PLC systems to automate the complete operations of the powder coating booth and to monitor essential data like temperature, pressure, current draw, fuel levels etc. from a central location.
Control panels are constructed with IP 55 rating and can withstand dust and light resistance to water.
Optional integration to existing PLC and SCADA system is offered for specific client requirements.
Site Installation of ARIA Powder Coating Booths
ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.
Our Site technicians and engineers travel from South Africa or India depending on the location of installations.
All our technicians and engineers are highly skilled and experienced in undertaking powder coating booth installation in as little as 4 days depending on the size of the powder coating booth.
In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the powder coating booth.
ARIA also offers detailed installation drawings and videos of tricks to install powder coating booths for clients to independently install and commission the powder coating booth.
The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.
Commissioning & Handover of ARIA Powder Coating Booths
ARIA Powder coating booths come with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Powder coating booth.
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Powder coating booths come with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
Warranty of ARIA Powder Coating Booths
All ARIA Manufactured Powder coating booths come with a 5-year warranty on construction and materials used.
All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA powder coating booths is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stand void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the powder coating booth due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.
IASF Technologies India Pvt. Ltd.
ADDRESS: Gat 87/5, Malwadi, Talegaon Chakan Road, Talegaon Dhabade, Maval, Pune, Maharashtra, India 410506
PHONE: +91 8484 92 93 63
ALTERNATE: +91 82630 94819
EMAIL: INFO at ARIAIASF.COM