Down Draft Fettling Table

Down-draft fettling tables, also known as downdraft tables, are specialized workstations designed for the manual or automated finishing and fettling of metal components. These tables are equipped with a downdraft ventilation system that captures and removes dust, fumes, and other airborne contaminants generated during grinding, sanding, or fettling processes. Down-draft fettling tables provide a controlled and efficient environment for material handling, ensuring worker safety and minimizing environmental impact.
Down draft fettling tables play a crucial role in enhancing workplace safety, protecting the environment, and improving productivity in foundries and metalworking facilities. Their design and functionality contribute significantly to maintaining clean and healthy working conditions while facilitating efficient fettling operations on cast metal components.
Aria Down draft fettling tables are designed ergonomically to match the client requirement depending on type of industry and materials being ground. the components of the complete machine are carefully selected to match the budgets and custom requirment.
Down draft fettling tables are plug and play and can be shipped to any part of the world from our local factory in India, the filtration media is selcted based on the dust particle sizes to provide maximum trapping of dust before discharging the exhaust ait in the atmosphere.
Below are some key features and specifications of ARIA Down draft fettling tables
Key Components of Down Draft Fettling Table
Work Surface:
The work surface is the area where operators perform fettling tasks. It is typically designed to accommodate the size and shape of the metal components being processed.
Downdraft Ventilation System:
The key feature of down-draft fettling tables is the downdraft ventilation system. This system includes exhaust fans or blowers that draw contaminated air downward through the table, capturing particulates and fumes.
Airflow Grates or Perforations:
The work surface often features airflow grates or perforations that allow the captured air to pass through. These grates provide uniform airflow across the entire work area.
Dust and Fume Collection System:
A dust and fume collection system captures the airborne contaminants, directing them away from the operator and into a collection chamber or filter.
Filter Media:
Filters, such as cartridge filters or bag filters, are used to trap and collect particulates from the captured air. The type of filter used depends on the nature of the contaminants.
ARIA down draft fettling tables can be designed to have dry type cartridge filters or wet type scrubbing filtration depending on application and client preference.
Exhaust Ducts:
Exhaust ducts connect the downdraft table to the ventilation system, directing the captured air to the filtration system before being discharged.
Control Panel:
A control panel allows operators to manage the downdraft table’s operation, including adjusting airflow, monitoring filter status, and controlling the fan or blower speed.
Lighting:
Adequate lighting is provided to ensure visibility and accuracy during the fettling processes. Task lighting may be incorporated to illuminate the work area.
Accessories and Work holding:
Work holding fixtures or accessories may be included to secure the metal components during fettling. This ensures stability and precision during material removal.
Sizes and Dimensions:
ARIA Down draft tables are designed to accommodate various sizes and can be custom built to accommodate 4 to 5 stations.
Working Environment & Safety Considerations of Down Draft Fettling Table
Dust and Fume Control:
The primary purpose of a down-draft fettling table is to control and capture dust, fumes, and particulates generated during material removal processes.
Operator Safety:
The downdraft table design ensures that operators are protected from exposure to airborne contaminants, promoting a safer working environment.
Ventilation Efficiency:
The efficiency of the downdraft ventilation system is crucial for capturing contaminants effectively. Regular maintenance of filters and ventilation components is essential.
Personal Protective Equipment (PPE):
While the downdraft table provides localized ventilation, operators should still use appropriate personal protective equipment, including eye protection and respiratory protection, depending on the specific application.
Noise Control:
Noise control measures may be incorporated to minimize the impact of fan or blower noise on the working environment.
Emergency Procedures:
Downdraft fettling tables should have clearly defined emergency procedures, including shut-off mechanisms, evacuation plans, and first aid stations.
Applications of Down Draft Fettling Table
Metal Foundries:
Down-draft fettling tables are commonly used in metal foundries for finishing and refining cast metal components, removing casting flashes, and preparing surfaces for further processing.
Metal Fabrication Shops:
Metal fabrication shops utilize downdraft tables for grinding, deburring, and finishing fabricated metal structures and components.
Welding and Fabrication:
In welding and fabrication processes, downdraft fettling tables are employed to smooth and refine welded joints, remove excess material, and control airborne contaminants.
Automotive Manufacturing:
Downdraft tables play a role in the automotive industry for refining and finishing metal components used in vehicle manufacturing.
General Manufacturing:
Downdraft fettling tables are used in various manufacturing industries for the final finishing of metal parts and components.
Benefits of Down Draft Fettling Table
Contaminant Control:
The downdraft ventilation system effectively captures and controls airborne contaminants, ensuring a cleaner and safer working environment.
Operator Protection:
Operators are protected from exposure to dust, fumes, and particulates, contributing to improved occupational health and safety.
Versatility:
Downdraft fettling tables are versatile and can be customized for different applications and workpiece sizes.
Efficient Material Removal:
The downdraft table design facilitates efficient material removal, allowing operators to achieve desired surface finishes with precision.
Compliance:
Downdraft fettling tables assist in compliance with safety regulations and standards related to metalworking processes.
Downdraft fettling tables are crucial for providing a controlled and efficient workspace in metalworking applications, where material finishing and removal are integral to achieving high-quality products. Regular maintenance and adherence to safety protocols are essential for the effective and safe operation of downdraft fettling tables.
Installation, Commissioning & Warranty of Down Draft Fettling Table
ARIA Down draft fettling tables are completely plug and play solutions and do not need specialist to install on site.
A detailed start up instruction is provided for the end user to first start the plant.
ARIA Down draft fettling tables comes with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Down draft fettling tables
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Down draft fettling tables comes with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
All ARIA Manufactured Down draft fettling tables come with a 5-year warranty on construction and materials used.
All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA Down draft fettling tables is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the Down draft fettling tables due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.

IASF Technologies India Pvt. Ltd.
ADDRESS: Gat 87/5, Malwadi, Talegaon Chakan Road, Talegaon Dhabade, Maval, Pune, Maharashtra, India 410506
PHONE: +91 8484 92 93 63
ALTERNATE: +91 82630 94819
EMAIL: INFO at ARIAIASF.COM