Material Handling System

Material handling systems are integral components of industrial and manufacturing processes that involve the movement, storage, control, and protection of materials and products throughout various stages of production, distribution, and warehousing. These systems enhance efficiency, reduce manual labor, and ensure the safe and reliable transport of goods. Material handling systems encompass a wide range of equipment and technologies tailored to specific industry needs.
Overhead Conveyors

Overhead conveyors are a type of material handling system that utilizes an elevated track or rail to transport goods or materials in a factory or warehouse. These conveyors are suspended from the ceiling, allowing for efficient and space-saving movement of items along a fixed path. Overhead conveyors are widely used in various industries to streamline production processes, improve efficiency, and optimize floor space. Here are some key features and types of overhead conveyors:
Key Features:
Elevated Track: Overhead conveyors consist of a track or rail system installed at an elevated position, usually attached to the ceiling or overhead structure.
Carriers or Trolleys: Items are transported using carriers or trolleys that move along the overhead track. These carriers can be designed to accommodate different types of loads, from individual items to batches of products.
Continuous Loop System: Overhead conveyors often operate as a continuous loop, allowing for a continuous flow of materials. This design minimizes the need for start-stop operations.
Variable Speed Control: Overhead conveyor systems may feature variable speed control to accommodate different production rates and requirements.
Directional Changes: Overhead conveyors can be designed to make directional changes, such as curves or switches, allowing for flexibility in routing materials through a facility.
Integration with Other Systems: Overhead conveyors can be integrated with other material handling systems, such as robotic arms, sensors, and automation, to create a seamless and efficient production process.
Compact Design: Since overhead conveyors are suspended from the ceiling, they do not take up floor space, making them suitable for facilities with limited space.
Types Of Overhead Conveyors

Types Of overhead conveyors
Monorail Conveyor: A single rail system where carriers or trolleys move along a single elevated track.
Power and Free Conveyor: This system consists of a powered chain or track and a free-track. It allows carriers to accumulate, stop independently, and be released from the powered track as needed.
Enclosed Track Conveyor: The track is enclosed to protect the carriers or trolleys from contaminants, and it provides a smoother and quieter operation.
Inverted Power and Free Conveyor: Similar to the power and free conveyor, but the power chain is located on the bottom, allowing for easier maintenance access.
I-Beam Conveyor: Utilizes an I-shaped beam as the track for carriers or trolleys to move along.
Over/Under Conveyor: Features two levels of carriers, allowing for the transport of materials on both the upper and lower levels.
Applications:
Assembly Lines: Overhead conveyors are commonly used in assembly lines for transporting components to different workstations.
Paint Lines: In manufacturing processes that involve painting, overhead conveyors are used to transport items through paint booths and drying ovens.
Distribution Centers: Overhead conveyors facilitate the movement of goods in distribution centers, especially in applications where space optimization is crucial.
Automated Storage and Retrieval Systems (AS/RS): Overhead conveyors can be integrated into automated storage and retrieval systems for efficient handling of goods in warehouses.
Automotive Industry: Overhead conveyors are widely used in the automotive industry for tasks such as moving car components during assembly.
The selection of the type of overhead conveyor depends on the specific requirements of the application, the type of materials being handled, and the desired level of automation in the production process.
Transfer Carts, A Frames Trolleys

Transfer carts and A-frames are material handling equipment used in various industries to transport heavy loads, materials, or equipment within a facility. They provide flexibility, efficiency, and ease of movement in manufacturing, warehouses, and other industrial settings. Let’s explore each of these systems:
Transfer Carts:
Key Features:
Mobility: Transfer carts are wheeled vehicles that move along a defined path within a facility. They can be manually operated, towed, or powered (electric or battery-operated).
Load Capacity: Designed to handle heavy loads, transfer carts come in various capacities to accommodate different weight requirements.
Versatility: Transfer carts can be customized to carry a wide range of materials, including raw materials, finished products, equipment, and machinery.
Fixed or Variable Path: Some transfer carts move along fixed paths or tracks, while others can navigate freely in any direction within a defined workspace.
Control Systems: Depending on the complexity, transfer carts may have manual controls, radio frequency (RF) remote controls, or automated systems for precise movement.
Applications:
Material Transport: Transfer carts are used for moving materials between different areas in a facility, such as from storage to production or from one manufacturing station to another.
Assembly Lines: In manufacturing, transfer carts facilitate the movement of work-in-progress items along assembly lines.
Heavy Equipment Handling: Transfer carts are often employed in industries where large and heavy equipment needs to be transported between workstations or storage areas.
Warehouse Logistics: Used in warehouses and distribution centers to transport pallets, containers, or other materials over short to medium distances.
Steel Industry: Transfer carts are widely used in the steel industry for transporting heavy steel coils, ingots, and other materials.
A-Frames:
Key Features:
Structural Design: A-frames are structures with a triangular or A-shaped frame, providing stability and support for the materials or products stored on them.
Accessibility: Products or materials can be stored on both sides of the A-frame, allowing easy access and retrieval.
Customization: A-frames can be customized to accommodate different sizes and types of materials. Some A-frames are adjustable to fit varying lengths or widths.
Storage Capacity: The design of A-frames allows for efficient use of vertical space, maximizing storage capacity while minimizing floor space.
Durability: A-frames are typically constructed from sturdy materials, providing durability and longevity.
Applications:
Sheet and Panel Storage: A-frames are commonly used to store and organize sheets of materials such as plywood, glass, or metal panels.
Textile Industry: A-frames are used for storing rolls of fabric or other textile materials in a way that facilitates easy access and prevents damage.
Storage of Long Items: Ideal for storing long items, such as pipes, rods, or extrusions, in a vertical position to save space.
Work in Progress (WIP) Storage: A-frames are employed in manufacturing for storing work-in-progress items in an organized manner.
Retail Display: In retail settings, A-frames are often used for displaying items like clothing, posters, or artwork.
Both transfer carts and A-frames contribute to efficient material handling and storage practices in industrial and commercial environments. The choice between these systems depends on the specific requirements of the application, including the type of materials being handled, the available space, and the desired level of automation.
Site Works & Warranty

Site Installations
ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.
Our Site technicians and engineers travel from South Africa or India depending on the location of installations.
All our technicians and engineers are highly skilled and experienced in undertaking Material Handling System installation in as little as 4 days depending on the size of the Material Handling System.
In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the Material Handling System.
ARIA also offers detailed installation drawings and videos of tricks to install Material Handling System for clients to independently install and commission the Material Handling System.
The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.
Commissioning
ARIA Material Handling System come with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.
A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Material Handling System.
A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.
A gas technician COC will be issued after inspection and snag solving if any.
An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.
A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.
Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.
Apart from the above certificates the Material Handling System comes with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.
All the above documentation will be handed over to the client only after full and final payments are settled.
Warranty
All ARIA Manufactured Material Handling System come with a 5-year warranty on construction and
materials used.
All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.
All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.
The only condition for 5 years warranty on ARIA Material Handling System is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.
In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.
In case there is damage to the Material Handling System due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.

IASF Technologies India Pvt. Ltd.
ADDRESS: Gat 87/5, Malwadi, Talegaon Chakan Road, Talegaon Dhabade, Maval, Pune, Maharashtra, India 410506
PHONE: +91 8484 92 93 63
ALTERNATE: +91 82630 94819
EMAIL: INFO at ARIAIASF.COM