Aria IASF Technologies

Workstation:

The booth is equipped with a designated workstation where operators perform fettling tasks. Workstations may include sturdy workbenches or tables.

Extraction Systems:

Fettling booths are equipped with efficient dust and fume extraction systems to capture and remove airborne particulates generated during grinding and fettling operations.

Ventilation:

Proper ventilation is essential to ensure a constant supply of fresh air and to exhaust contaminants, maintaining a safe and comfortable working environment.

Lighting:

Adequate lighting is provided to ensure visibility and accuracy during the fettling processes. This may include overhead lighting or task lighting at workstations.

Protective Barriers:

Transparent protective barriers or screens may be installed to shield operators from flying debris or sparks generated during the fettling process.

Floor Design:

The booth’s floor is designed to facilitate easy cleaning and the removal of dust and debris. It may have slopes or grating to allow the drainage of liquids and ease of cleaning.

Noise Control:

Fettling booths may incorporate noise control measures to minimize the impact of grinding and fettling noise on workers’ hearing.

Personal Protective Equipment (PPE) Stations:

Stations for storing and donning personal protective equipment, such as safety glasses, hearing protection, and dust masks, may be included.

Dust Control:

Effective dust control measures are essential to protect workers from inhaling airborne dust particles. Dust extraction systems should be properly maintained.

Ventilation Design:

Adequate ventilation is crucial to ensure that fumes and contaminants are effectively removed, maintaining air quality within the fettling booth.

Personal Protective Equipment:

Workers should be provided with and required to wear appropriate personal protective equipment, including safety glasses, hearing protection, and respiratory protection if necessary.

Machine Guarding:

Grinding machines and tools used in fettling should be equipped with proper guards to prevent contact with moving parts and protect operators from injury.

Fire Safety:

Given the potential for sparks and hot work in fettling operations, fire safety measures should be in place, including fire extinguishers and awareness training for workers.

Ergonomics:

Workstations should be designed with ergonomics in mind to minimize strain on operators and reduce the risk of musculoskeletal injuries.

Training and Supervision:

Workers should receive proper training on fettling procedures, machine operation, and safety protocols. Supervision ensures adherence to safety guidelines.

Emergency Procedures:

Fettling booths should have clearly defined emergency procedures, including evacuation plans, first aid stations, and emergency contact information.

Metal Foundries:

Fettling booths are commonly used in metal foundries for finishing and refining cast metal components, removing casting flashes, and preparing surfaces for further processing.

Fabrication Shops:

Metal fabrication shops use fettling booths for grinding and finishing fabricated metal structures and components.

Welding and Fabrication:

In welding and fabrication processes, fettling booths are employed to smooth and refine welded joints and remove excess material.

Automotive Manufacturing:

Fettling booths play a role in the automotive industry for refining and finishing metal components used in vehicle manufacturing.

General Manufacturing:

Fettling booths are utilized in various manufacturing industries for the final finishing of metal parts and components.

Quality Assurance:

Fettling booths contribute to achieving high-quality finished products by ensuring that castings and fabricated components meet desired specifications.

Worker Safety:

The controlled environment of fettling booths, along with safety features and equipment, enhances worker safety during grinding and fettling operations.

Efficiency:

Fettling booths provide a dedicated and organized space for fettling tasks, optimizing workflow and efficiency in the finishing process.

Dust Control:

Effective dust extraction systems help control airborne dust, maintaining a cleaner and healthier working environment.

Compliance:

Fettling booths assist in compliance with safety regulations and standards related to metalworking processes.

Fettling booths are integral to the final stages of metal component production, ensuring that finished products meet quality standards and safety requirements. Proper design, maintenance, and adherence to safety protocols are crucial for their effective and safe operation.

ARIA Offers complete turnkey solutions for clients not having inhouse maintenance teams to undertake site installations.

Our Site technicians and engineers travel from South Africa or India depending on the location of installations.

All our technicians and engineers are highly skilled and experienced in undertaking Fettling Booths installation in as little as 4 days depending on the size of the Fettling Booths

In case the client budget does not allow for site installation crew we offer a unique method of client providing local technicians and general helpers and ARIA will only send 1 engineer to guide the team to install and commission the Fettling Booths

ARIA also offers detailed installation drawings and videos of tricks to install Fettling Booths for clients to independently install and commission the Fettling Booths

The accommodation, food and travel arrangements for any of the above options must be borne by the client as a separate line item on the offer document.

ARIA Fettling Booths comes with complete commissioning documentation required by your local insurance, Fire safety department, Council and regulatory standards of the region.

A Mechanical engineer signed COC will be issued once our in-house engineer commissions the Fettling Booths

A master electrician signed COC will be issued once the electrical engineer has tested and found all compliant.

An Emissions certificate will be issued by our in-house team based on the filtration manufacturer third party testing certificate.

A wall panel fire rating certificate will be issued by ARIA in house team based on our fire tests performed in the past and test reports attached as proofs.

Fume proof light fittings certificates or Explosion proof light fittings certificate will be issued as per local mandatory requirements.

Apart from the above certificates the Fettling Booths comes with a maintenance checklist and manual for operations and periodic preventative maintenance of your assets.

All the above documentation will be handed over to the client only after full and final payments are settled.

All ARIA Manufactured Fettling Booths come with a 5-year warranty on construction and

materials used.

All third-party manufacturer products such as motors, pneumatic cylinders etc. come with third party warranty of 1 year.

All electrical components do not get any warranty and will have to be checked to be in working order before signing off on the plant handover certificate.

The only condition for 5 years warranty on ARIA Fettling Booths is to purchase all spares and consumables from ARIA, in case a third-party supplier is used for pirate spare parts the warranty stands void.

In case the client does not follow instructions in the manual for preventative maintenance the warranty is void.

In case there is damage to the Fettling Booths due to human error, act of God and physical damage due to non-changing of filters on time also the warranty will be void.